Custom Ute Trays Custom Tool Boxes Truck Boxes Truck Tool Box Work Trailer Trailer Plans Ute Canopy Aluminum Fabrication Dodge. We will provide you with a full copy of our trading terms up front. Traymate Campers were born into existence with one aim: to build the most versatile slide on aluminium ute canopy in existence. Each build individually customised to suit your exact requirements. Get the ultimate ute canopy - with the setup you want, for any job. Next up we had to weld the upright legs. May 15, 2018 - Explore Rob Workman's board "Ute", followed by 123 people on Pinterest. A wide variety of aluminium ute canopy options are available to you, such as aluminum, iron. The advanced computerized numerical control machinery makes our toolboxes most high-end products in the market. It was still quit expensive to do it myself. This post explains the origins of the Traymate Camper in detail. We then determined the size of the upper frame. All our aluminium canopies are custom built, to ensure your set-up, whether for camping or work (or both), is perfect for how you want to use your canopy. The only place where a little bit of dust came in was where the tail gate and canopy door comes together. Below are the main dimensions mentioned so far. I think using a thicker plate saves a lot of time and space as you do not need another frame. All our canopy builds are either fabricated by qualified tradesmen or are carefully overseen by qualified tradesmen. Canopies that deliver. If you’re after a lift off ute canopy or a standard mount canopy, we can supply it. CUSTOM UTE CANOPIES. I doubt that there will be a great weight difference between using steel sqr tubing with a 1.6mm wall thickness compared to alu with 3mm wall thickness. That was just enough to manufacture the two boxes at the back. The distance between the legs at the front side doors is 575mm and at the rear side doors it is 720mm. *** For USA type trucks- Dodge RAMs, Toyota Tundra and F series Trucks additional pricing applies. We have additional care and control insurance included within our Insurance policy, this policy covers your vehicle whist in our workshop. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. Fully framed floor with countersunk stainless steel rivets and elastic adhesive/sealant to secure floor sheeting to internal canopy frame. My canopy’s rear door os 990mm wide. M2O Toolbox & Canopy - Specialising in the design & fabrication of custom made tool boxes, canopies & truck tool boxes, custom trays in Melbourne. Ute Camping Camping Canopy Truck Camping Slide In Camper Car Camper Camper Trailers Truck Canopy Ute Canopy Overland Gear. Below is a more or less break down of the costs (2008): 15m Door Rubbers – R342.00 DXF files: 8 DXF files 1800 x 1800 x 860mm. We have owned and operated one of Brisbane’s premiere metal shops Ausmetal Engineering for over 7 years. In our case the upper frame is 1,210mm wide and 1,410mm long, Niel fitting the base frame to the vehicle. The distance between these supports are just as wide as the width of the rear window of the vehicle. Built to the highest standards, using over 40 years of hands on trade industry experience, our tray mount canopies do not disappoint. The reason was simple; it gives you much more space to work. It is also adjustable and you can order all locks with the same keys. These are weight, strength and versatility. Steel you can weld yourself, but if you stay down here by the coast you will have to have it galvanized. Quality Australian made aluminium canopy with heaps of optional extras. Although the doors do distort a little bit in the middle, the distortion is not enough to cause a leak. To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. The centres of these supports are about 870mm appart. Heavy duty roof racks. As a leader in Industrial Hardware to the Australian Market you can benefit from our huge range of locks, seals and hinges to tailor your canopy to your requirements. Thus on the first canopy we had to cut the frame, remove 10mm and re-weld it again. This lip helps with sealing the door on the tail gate of the loading bin. We decided on this purely for strength. The reason for this is that if it is the same size there will be very little space between the canopy and the cab at the front. Our service bodies can be finished to match your ute or truck colour with fleet signage, while featuring elegant curved sides and a strong aluminium co-bonded frame. It performed very well on its first trip to Namibia in June 2008. I decided to go for two doors on each side. We both have 1998-onwards Hiluxes. Certificate available at Reception. On the outside the lock closes without anything sticking out and on the inside it pulls the door onto the rubber. I added some Sikaflex to the hole before I finally installed the lock. I also added an extra washer on the wood side of the pop rivet in order to prevent the head of the pop rivet pulling through the wood. Because the uprights were welded in the corners the corners could not be cut perfectly. We bring our experience and quality assurance processes with us. So these supports will remain on the frame, i can then remove the box if I want to. Pat CallinanGoogle searchFacebookInstagramYouTubeWandering Aust. 5x Gas shocks with fittings – R421.80 I used pop-rivets to attach the wood to the aluminium strip. Our business building ute trays has slowly evolved into something much more. 4. We have various quality procedures in place to ensure that apprentices are supported and monitored during canopy builds. Custom Made Tool Boxes Melbourne | Canopies | Trays - M2O. See the next two photos. We take quality very seriously. Cutting and bending – R300.00 Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. I actually enjoyed building the kitchen the most. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. To discuss all your options for aluminium ute canopies in Sydney and beyond, contact our team today. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. 3-Door Canopy & Cruiser Tray. I took it to a company with a bending machine and asked them to bend the lower end to the same degree. We can hook you up with a part-tray ute canopy in Sydney or a custom-made ute canopy in NSW. I used the same 20x20x1.6 aluminium angles to secure the wood panels to each other. Standard Aluminium Ute Canopy. Canopy Materials . Finally we had an arrangement with two gentlemen from Langebaan that we will do the cutting and fitting and they will do the welding for us. Contact us. Are you buying from a reputable company that has experience in canopy building? I just use a 3mm thick aluminium checkered plate with no frame. Apparently normal silicon will corrode the Aluminium and Sikaflex was developed especially for Aluminium. The picture below shows that the canopy is slightly lower than the cab. I then measured the angle of the side of the loading bin. ... or we can supply an aluminium tray base to suit if required. We also have 20-million-dollar Public Liability Policy. Note the gap between the rear and side supports. At the top we welded one support over the width of the canopy above the middle side leg. We also offer full 4×4 builds, with whatever bar work, electrical and accessories you prefer. WA: (08) 9258 7166 ... Ute Canopy 700mm $ 971.53 inc. GST-Ute Canopy 700mm quantity + ... Tapered Aluminium Under-Body Toolbox. Shocks (Gas Struts) Hinges Paired with one of our Norweld aluminium ute … Rubber seals, Aluminium Tubing and flatbar – Almex in Blackheath (021)905-5770 And whether aluminium ute canopy is oem. Norweld are the specialists in the design and fabrication of aluminium ute canopies.Computer-aided design and an extensive database of designs allow us to build you the canopy that best suits your needs and budget. For door rubbers we opted for the type they use in cars. Back in the 1990s, when we started building the first-ever aluminium adventure canopies, we knew from our own travel experience that three factors are vital to the success of vehicle-based travel and/or overland equipment. 3. More information... People also love these ideas When fitting the doors I found that the hinges’ one side was a bit to long. Our aluminium ute canopies in Sydney range from single cab to dual cab and extra cab. The should of the lock is very small so you must cut the hole exactly the same size as the lock. You will be required to enter all your details, sign and return the form, before the build will commence. Dual Cab Canopy. Certificate can be viewed on request. These supports are the correct distance apart to be able to fit a roof top tent. I will add some supports on the inside in the near future. ---QLDNSWVICSAWANTTASNorth AmericaEuropeJapanTaiwan, Product required* Because the canopy is not high enough to take two ammo cases on top of each other I decided to make the front door slightly larger so that the ammo case can slide in side ways. Aluminium Welding – R2500.00 Our aluminium ute canopies can be manufactured to suit your existing tray or we can manufacture the complete unit to suit your cab chassis ute. Gas struts on doors 2320 long 1830 wide 900 high … Certificate can be viewed on request. This metal shop has won multi awards over that time for it’s innovation, quality assurance processes and high customer morale. Our 2 door off road canopies are Engineer Certified to bear more than 600kgs in Static Weight up top. Aluminium checkered plate and cutting – Non-ferrous Metal Works in Soutrivier -(021) 5110286, First we welded the bottom frame, the size of the load bin. We bought these nifty locks. Camp King Canopies Proudly Australian Made. This order form will have all your build details listed as well as all your build inclusions. Our products have gained a good reputation during the past. We have been working in the Sheetmetal industry for over 20 years. Simple instalment plans available instantly at checkout. Our aluminium Ute toolboxes, Ute canopies have great design features. Sizes: Dual Cab – 1800mm L x 1770mm W x 850mm H. Extra Cab – 2100mm L x 1770mm W x 850mm H. Single Cab – 2400mm L x 1770mm W x 850mm H. Description. Aluminium tubing – R2312.17 Provisions for Jack Off Systems can be added to builds also, please advise at time of canopy booking. Since I sold my off-road trailer I needed to get an Aluminium Canopy for my Hilux. Fill out the form below and we will get back to you as soon as we can. Aluminium Ute Canopies from Uteboss use the highest quality materials and manufacturing methods to produce an aluminium ute canopy you will be proud to own. We first installed the base frame to the vehicle and then welded the upright legs onto it. I calculated the cost and realized that I can save a lot by doing it myself. Niel a 2004 KZ-TE and myself a 1999 2700i Hilux. 2005-2016 Hilux Vigo snorkel installation guide, Fitting a Ranger T6 snorkel to a Ranger T7. Canopy Roof Capacity . I will still work on some plans to add some more rubbers to it. This is where we made our fist little mistake. See more ideas about ute canopy, ute trays, work truck. Dual Cab steel Tray Plans - 1700x1800 - 29 Pages. In the picture below you will see that we moved it backwards about 10mm in order to increase the gap. Purchasing a canopy can be a big investment, you want to make sure you do your research and investigate exactly what each prospective company can offer you. Best Aluminium Ute Canopies for sale! These little gaps in the corner were all closed with Sikaflex afterwards. High quality pinch Weld Rubber Seals (dust proof and water proof), Double seemed roof for extra strength and to prevent ‘weld tear out’, Double return on both doors with bolt on stiffeners for extra support. If you have a wide range of tools that you carry around in your ute, then you’re going to want to make sure they are properly secured and protected from the elements. Sometimes you only need the kitchen and do not have to let the rest be open to the elements. The reason for this is to minimize wind resistance. I have seen some canopies with only one door on each side. Visit us Trayon Campers. The lock comes with a rubber sea but the patterns on the checkered plate cause the seal to deform and the lock then does not close properly. I also decided not to make frames for the doors itself. Locks I will not be fitting windows at this stage, but welded the supports in the same position in case I change my mind later on. Sikaflex Camp King top extrusion rails for mounting, *** Contact us today for your 2021 Canopy Build, * We only offer TRAY MOUNT canopies, we DO NOT SELL a Chassis mount option. We fabricate custom aluminium canopies, trays, trailers, toolboxes and more. You will note that I decided to make the canopy slightly lower than the cab. We had some ridiculous quotes like R6,000 for the welding only. You can see that the door rubber slides neatly over the 20×20 angle. Firstly it added another pillar in the middle which makes it stronger and secondly you do not always need everything inside the canopy. Professional service matched with high end manufacturing. 2.5mm Checkerplate. Tray Size: 1700mm LONG x 1800mm WIDE Tray Depth: 300mm; Tare weight (Tray only mass): 280kg with steel bed - 180kg with wood bed Material: 450MPa Steel Total pages: 29 professional-grade printable drawings. We decided to use 38x38x3mm square tubing for the frame. Only after everything was finished we realized that it should be slightly smaller. 3 Door Canopy. Square lift off provisionsSpare Wheel carrierJerry can holderRear ladderCanopy powder coat/paintTop extrusion and load bars, Please advise how you heard about us* The picture below shows the back side of Niel’s canopy. At the time of writing just a basic empty Aluminium canopy would set me back about R14,000. Aluminium checkered plate – R2,000.00 At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. AccessoriesRoof Top TentUte CanopyHard Top CanopyUte TrayTub TopperOutback SeriesIntegrated Canopy and Tent unit, If you selected Canopy please select the below options that you would like included We only welded it slightly in order to be able to move it afterwards. I also used Sikaflex to attach the roof cladding. We supply standard size ute canopies to fit dual cabs, space cabs and single cab utes. The measurements I gave above is the correct size. It also prevent somebody from opening the tail gate if the canopy is locked. The size of the base frame is: 1,410mm long and 1,530mm wide. For over 40 years Norweld has been manufacturing and fabricating quality aluminium products to last. So I decided to make it slightly lower than the cab. Marine Grade Aluminium 3003 Series. Looking for the ultimate custom aluminium 4×4 canopy? Now that the frame is complete we have to start with the doors. There are 1,334 aluminium ute canopy suppliers, mainly located in Asia. The order form will stipulate deposits, periodic payments and any other terms we stipulate. For work or play. We both have 1998-onwards Hiluxes. ... OCAM Aluminium Deluxe Canopy (#1) For Toyota Landcruiser 79 Series, Dual Cab. Ask to see Certificates. aluminium ute canopies MRT Ute Canopies are the most cost-effective and high-quality ute canopies available in the market. This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. But since building things is my way of relaxing I do not include the time I send into my calculations. More Info + Our designs are made with high-quality materials and parts to ensure that you always get something that can handle the job at hand. Get in touch 1300 210 549 So these supports will remain on the frame, i can then remove the box if I want to. If you make the canopy high enough to take two ammo cases on top of each other, it will stick out too much above the cab and wind resistance will be high. If you include the time you spend into your calculations it is probably worth buying one. If you install a window, the window rubbers will touch each other. In order to do that you need a larger rear side panel, thus a smaller door. Please note that these dimensions are only an indication and will differ on each different type of vehicle. In Australia, Hidrive service bodies are second to none, renowned for their refined finish and engineered design. You can get them at 4x4Direct.co.za, called “Pressure Lever Lock”. Below are picture of the lock in the closed and open positions: I had the sheet for the back door cut 20mm larger than the opening. As I already mentioned I used 3mm Aluminium checkered plate for the doors. That is why 38x38x3 seemed like a good strong option. If you slide the ammo cases in over their length you will only be able to fit two of them. 2. I used 5mm Stainless steel screws with lock nuts to attach the doors. Saved by Nicholas Cammer. Our canopy frame work is made from 75x50x3mm aluminium box section front and rear, and all sheet product used is marine grade aluminium. Made from super strong full 2.5mm aluminium construction, with reinforcement on all walls and roof plus a fully enclosed reinforced aluminium floor, unlike many competitors this canopy is built to last, whatever punishment is thrown at it. These rubbers are very effective and easy to use. Quality aluminium canopy with heaps of optional extras. I decided to fit the door frames and doors before I fitted the roof cladding. It does distort a little bit over the long edges and I might add a piece of tubing on the inside to strengthen it later on. PLEASE NOTE: The longer your upright legs the narrower your upper frame will be. diy ute canopy - Google Search. Does the company you are buying from have adequate insurances and policies that cover your vehicle during the manufacturing process? It will be best to always measure your own vehicle as the measurements might vary slightly between vehicles. MRT dual cab ute canopies create extra storage space to house important equipment and have a highly robust design built to last. See pictures below: To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. The top of our canopies is made from one sheet of aluminium guaranteeing there will be no leaks. Sikaflex is a type of silicon but it is much stronger. At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. Well built steel construction. Watch our video of a canvas ute canopy frame with some options and features. See photo below. Ask to see Certificates. We are trade qualified metal engineers and we have a mechanical engineer who works alongside us also. That the company can provide you with an official Terms and Conditions Policy, stating their terms of trade and warranties information. I wanted my door as large as possible without being sloped. For the boxes at the back I used 9mm ply wood. Niel a 2004 KZ-TE and myself a 1999 2700i. ** These are basic sizing’s only, we have templates of most common vehicles on file. Get the best deal on 4x4 Accessories, swags, awnings, gazebos, generators and much more, shop online at 4wdsupacentre.com.au During the build we glue and weld all panels into place to provide the strongest possible product. Get all your 4wd Camping Accessories & Outdoor gear at incredibly low prices every day! The new OCAM aluminium deluxe ute canopy base is innovative, stylish and practical! You can use thinner, lighter and cheaper plate, but then you will have to build a frame for each door. At the same a friend and fellow Hilux forum member, Niel, decided to build a canopy for himself for his upcoming Richtersveld trip. They look like a hollow tube. You work hard for your money, make sure that you are investing in a reputable company, that will deliver you a quality product. Locally made on the Sunshine Coast, Queensland for utes, 4x4, trucks and more. Because the strip is so thin I decided to pop-rivet it to the frame. First we welded the bottom frame, the size of the load bin. So I had to cut them shorter and drill new holes. Want to know more? They protect your equipment from the unpredictable outside world, harsh environmental elements and are designed to work with almost all ute trays on the market. The order form from us the top we welded the bottom frame, I can then remove the box the. Considered once a boring addition to any ute drill new holes has slowly into!... OCAM aluminium Deluxe ute canopy base is innovative, stylish and practical in over their you. 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